135i → 1M

A DIY conversion, one part at a time.

The finished car
Role
Everything
Car
BMW 135i · E82
Systems
8 · cooling to interior
Parts
127 listed · 105 fitted
Shop
Home garage, two-post lift

Overview

BMW built 6,342 of the 1M, and they have only got more expensive since. I had a 135i, a two-post lift and the parts catalogue, and the two cars share a shell. So I turned one into the other, one part at a time.

It turned out to be the same work as product design, only heavier: understand the system, respect the constraints, and make a few hundred separate parts read as one thing.

6,342
Built, May 2011 to June 2012
2,700
Originally planned
740
Sold in the US, one model year
3
Colours: white, black and Valencia Orange

This page’s orange is a nod to Valencia Orange.

The original

BMW built the 1M the same way.

The 1M began in October 2009 as an after-hours project inside M GmbH: no budget, no board approval, weekends. The codename was Pyrat, after a rum the team liked, and the launch colour, Valencia Orange, came from the bottle. The story goes that a running prototype was finished while the new head of M was away for two weeks. It was green-lit that December.

The one rule was that it had to go down the existing 135i line in Leipzig without touching the line. So there is no bespoke engine and no new body. The twin-turbo six came from the Z4, the rear axle, differential, brakes and 19-inch wheels came from the E92 M3, and the wider arches followed from the wider axles. The first mules caught at the Nürburgring in spring 2010 were exactly that: a stock 135i on M3 running gear, with flares riveted on to cover the extra track. A greatest-hits assembly — and the purists were furious right up until they drove it.

That constraint is what makes a conversion possible. Underneath, a 1M is a 135i wearing M3 running gear, and every part on the list further down has a BMW part number.

Sources evo · 1er-M-Register · Biermann, 2010

The mules · Nürburgring, 2010

A 135i on M3 axles. The riveted flares are there because the track no longer fits under the fenders.
The rear track pushed out past a stock quarter panel — the problem this build solved with welded 1M quarters.
A few months on: the real arches under swirl camo, on M3 Competition wheels.

Photos: 1addicts.com

The build · pinned · 8 stops01 / 08
Cooling
01

Start with what you can’t see.

Oil cooler and intercooler first, behind a bumper that was about to be replaced anyway.

02

The part that matters most.

Rear subframe, arms and Öhlins DFV coilovers, laid out on the floor before any of it went near the car.

03

Raw, primed, painted, fitted.

The 1M bumper arrives as bare plastic. A week of sanding and paint later the car first looks like where it’s going.

04

Mirrors, grilles, markers.

The small parts that make a conversion read as factory instead of aftermarket.

05

The point of no return.

No bolt-on way to get a 1M’s width. Quarters cut off, 1M panels welded in — and when BMW stopped making the 1M’s inner wheelhouse mid-build, the E92 M3’s turned out to be a 90% fit. It borrows that much.

06

Black goes in, gray comes out.

Metal work done, the whole car went to primer — and black stayed behind.

07

Titanium and 19s.

Akrapovič with carbon tips, and the wheels the whole stance was planned around.

08

Orange thread.

M steering wheel and carbon / alcantara door cards with orange stitching — the only colour inside the car.

05 — Rear quarters · frame by frame

Bare metal to 1M arches.

Trunk stripped to bare metal.
Marking the cut.
Quarter off.
New panel tacked in.
Welded.
Bumper fitted to the new arches.
1 / 6

07 — Stance

Wider where it counts.

The 1M’s control arms, subframes and quarter panels put the track at 1541 mm (60.7 in) front and rear — 58 mm (2.3 in) wider at the front, 25 mm (1 in) at the rear — and the body 55 mm (2.2 in) wider than the 135i it started as.

Front track1541 mm (60.7 in) · +58 mmRear track1541 mm (60.7 in) · +25 mmBody1803 mm (71 in) · +55 mm

The result

The 1M BMW never built.

Every 1M left Leipzig with an N54 and a manual. This one has the later N55 and the M3’s dual-clutch gearbox — the combination spy shooters swore they saw lapping the Nürburgring in 2010, and BMW never sold.

135i vs 1M

BMW widened the track 60 mm (2.4 in) at the front and 40 mm (1.6 in) at the rear, fitted 19s and called the result the anatomy of a racing machine. The factory numbers side by side, and how far the same parts took a 135i.

135i1MThis build
Power300 hp @ 5800340 hp @ 5900320 hpBMW Power Kit, stages 1 + 2
Torque300 lb-ft332 lb-ft · 369 on overboost332 lb-ftBMW Power Kit
Trackfront1483 mm (58.4 in)1541 mm (60.7 in)1541 mm (60.7 in)1M subframe, arms and struts
Trackrear1516 mm (59.7 in)1541 mm (60.7 in)1541 mm (60.7 in)1M rear axle carrier and arms
Width1748 mm (68.8 in)1803 mm (71 in)1803 mm (71 in)1M quarters, fenders and bumpers
Wheels18 × 7.5 / 8.519 × 9 / 10 · 359 M19 in1M / M3 Competition
Tyres215/40 · 245/35 R18245/35 · 265/35 R19255/35 · 285/30 R19The 1M MotoGP safety car’s sizes
Top speed150 mph, limited155 mph, limited
Acceleration0–60 mph · 0–100 km/h5.1 s4.9 s
Differentialopen, with DSCvariable M lock

Weights are left out: BMW quotes the 135i unladen in pounds and the 1M to the EU standard with a driver and luggage aboard, so the two don’t compare.

What changed

The full list from the planning document, keyed to the stops above. 105 of 127 parts made it onto the car; the rest were on the list.

fitted · struck superseded · dimmed dropped

Results

0Parts fitted
0Photos taken
0Systems, cooling to interior
0Quarter panels cut and welded